In-Site Control [plant monitoring]

plant monitoring

In-Site Control Ltd

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Where we help you make financial savings:

Improved product recovery In-Site can differentiate between water and milk and if milk, whether it is whole milk, skim or cream.

Correct routing of waste product preventing costly impact on effluent loading.

Optimise use of utilities reducing cost of water/effluent, energy (heating & electricity) chemicals.

Minimise cleaning down time identifying which of your processes persistently fail/alarm

Reduce risk of equipment failure generate a report when time-life components are due for service or inspection.

Many sites have CIP process controllers that confirm specific tasks were carried out correctly or set parameters were achieved.

The In-Site system also does this but is specifically configured to provide telegraphic information on what was not done correctly.

In-Site monitors and audits operation of processing and packaging plant, automated cleaning systems (CIP), discharges to effluent.

Whilst the system to date is predominantly used in the Brewing, Dairy and Food Processing Industries; if your process utilises energy or water then In-Site will identify your present level of performance and aid corrective actions and optimisation of cost control and plant operations. In-Site provides information on the impact your operations have on the environment, detailing total CO2 emissions.

Typically we would expect to identify £5-10k savings (annum) per separate CIP channel, usually relating to water/effluent resources.

We have saved clients as much as £40-60k on individual CIP systems.

How we can benefit your company:

Verification of Due Diligence evidence that ALL required standards of cleaning were achieved

Self Auditing Plant identifies any cycle or parameter that failed to comply to pre-set standards, [classified as Pass, Caution, Fail].

True Cost of Cleaning reporting total cost of cleaning, identifying separate usage of chemicals and resources advising on waste/over-usage

Plant Maintenance Schedule frequency of pumps, valves and other equipment operation to determine levels of service

In-Site, a leader in data logging expertise, is more powerful and informative than any other system. The In-Site system monitors and reports on ALL aspects of plant operations - it is a fully integrated Management Information System (MIS)

The reporting systems are configured to assess performance against extremely stringent standards or can be set to report against less vigorous ‘tolerance’ levels. In-Site provides an instant health check on your plant performance and details current 'true cost' of operations.

Telegraphic information identifies immediately any faults/failures.

Cost savings are factual and can be evidenced immediately. You can compare before & after reports on all/any of your CIP plants and establish the cost savings achieved in detail, reports can be ranged over daily, weekly, monthly time scales.